PRODUCT FAMILY
©2009 AxleTech International


PLANETARY STEER AXLES
4000 SERIES

PRODUCT SUMMARY

The AxleTech 4000 series family of planetary steer axles are engineered to meet the increasing demands of the 4x4 and 6x6 high mobility tactical, airport fire crash rescue, snow blower, airport service vehicles, dock side tow tractors, multi-axle mobile cranes, and heavy duty specialty type vehicle vocations. This axle has a vocationally dependant axle load ratings from 12,100 lbs.(5,500 Kg) to 19,800 lbs.(9,000 Kg).

A wide range of overall axle ratios, load capacities, vehicle mountings, carrier offsets, and brakes for performance characteristics are available to match your specific vehicle installation requirements. The 4000 series axle has common wheel mounting capability with the 4000 series rigid as well as other axles of the 3000/5000 series families, brake option and selected hub mounting dependant. Standard features include a choice of multiple planetary hub reductions that provide an overall axle ratio range from 4.35 - 13.74 : 1.0 offering maximum flexibility to meet your desired performance and optimize the vehicle performance. Maximum steer angles up to 42 degrees are possible depending on shaft assemblies and knuckles fitted in the axle assembly. The 4000 series steer axle has 7 degree inclined king pins and up to 2 degrees of camber built in to provide improved on paved surfaces handling. The axle housing has been designed with opportunity for lower vehicle height installations by reduction of the top and bottom of axle housing in the carrier bowl area to improve both vehicle body area above the axle bowl and increased ground clearances in on/off road applications.

Multiple axle options include many features to permit optimization of this steer axle family to customize the axle for your specific vocational requirements. Options include: 3 hub mountings (8 studs M20 x 1.5 - 275mm(10.8"), 10 studs M22 x 1.5 - 285mm (11.25") and 10 studs M22 x 1.5 - 335mm (13.19") and carrier pinion angle up to 6 degrees inclination may be varied to match specific driveline angle requirements for the shorter wheelbase vehicle installations. Brake options available include both air and hydraulic actuation. Outboard mounted brake drums have been designed to permit easier serviceability without requiring the planetary hub reduction to be disassembled to perform normal brake maintenance. Wheel mounted ABS is also an available option for the on road vehicle vocational requirements. A central tire inflation option is available for those vehicles demanding increased floatation in the various rugged off road vocational duty cycles. Carrier differential options include air actuated differential lock, limited slip,and a wide range of input flanges sizes and styles.

Multiple axle pad mounting styles are available with location flexibility on the high strength fabricated axle housing design utilized by this family of steer axles.

Steering tie rods can be fitted either above or below carrier pinion input depending on brake type selected and will help protect this component from external damage in the off road environment.

AxleTech International planetary axles are tough, dependable, and thoroughly proven under the most severe conditions. AxleTech International is the former Rockwell® Off Highway and European Specialty Products Group.

FEATURES
BENEFITS
Optimized axle housing design. Provides improved vehicle installation/ground clearance.
Stopmaster wedge, dry disc, and cam brakes options. Proven stopping capability and dependability.
Outboard mounted brake drumson wedge and cam brakes. Provides easier brake service without planetary wheel end removal.
Wide range of overall axle ratios available. Match OEM vocational requirements.
Differential options available. Standard and air actuated DCDL available to meet vocational needs.
Cast steel axle housings. High strength to meet flexible OEM requirements.
Needles on planetary pinion gears. Proven for high speed applications.
Double carden axle shafts standard. Permits high steer angle capability up to 45 degrees possible.
7 degree inclined kingpins standard. Provides for improved on-road steering and handling.
2 degree camber standard. Flexible adaption to OEM installation.
Taper roller bearing at lower king pin bushing. Reduced steer effort and increased durability.
Optional wheel hub mountings available. To match OEM requirements.
Common mounting with rigid axles and other axle families. Permit single wheel fitment on vehicle.
Central tire inflation optional. Permits increased off road flotation.
ABS optional. Improves vehicle on road control when braking.
Potential to incline carrier pinion input up to 6 degrees. Capability to improve driveline angles in short wheelbase vehicle installations.

TYPICAL AXLE WEIGHT LBS (KG) = 1,572 lbs. (700kg)

EXAMPLE:

4514 SFW with 101.1” (2,569mm) Hub Flange to Flange, 16.1 x 7.9
(410 x 200) Brakes = 1,725 lbs. (782 kg)
4414 SFD with 87.1” (2,212mm) Hub Flange to Flange, D195
Brakes = 1,358 lbs. (616 kg)

TYPICAL FAMILY OIL CAPACITY = 21.0-31.5 pints (10-15
liters) for carrier, 4.2 pints (2 liters) for each wheel end

EXAMPLE:

4514 SFW with 101.1” (2,569mm) Hub Flange to Flange is 24.3
pints (11.5 liters) for carrier and 4.2 pints (2.0 liters) for each wheel
end.
4414 SFD with 87.1” (2212mm) Hub Flange to Flange is 27.2 pints
(13.0 liters) for carrier and 4.6 pints (2.2 liters) for each wheel end.

A) Axle Mounting Centers.
B) Hub Flange to Flange.
C) Carrier Standout with KV150 Input Flange 13.8” (350mm).
D) King Pin Intersection.


(1)(4)
AXLE CAPACITY Pounds (kg)
AVAILABLE DIFFERENTIALS DIFFERENTIAL RING
GEAR DIAMETER AND FACE WIDTH Inches (mm)
AVAILABLE
OVERALL
RATIOS
Off-Highway Truck 12,100 (5,500)
Standard, or Diff Lock
3000 Series 7.7" (195)
1.42" (36)
5.1 - 28.0:1.0

(A) AXLE MOUNTING CENTERS
Inches (mm)

(B) HUB FLANGE TO FLANGE
Inches (mm)
TIRE SIZE
Inches (mm)
(3)
BRAKES
Inches (mm)
PLANETARY WHEEL-END RATIO D KING PIN
INTERSECTION
Inches (mm)

24.0 (610)
33.0 (838)
33.5 (850)
34.5 (876)

73.0 (1,854)
89.4 (2,271)
92.6 (2,352)
91.9 (2,334)
101.1 (2,569)

19.5 (495)
20 (508)

15 x 6 RS
(381 x 152)
16.5 x 6 Q Plus
(419 x 152)
16.5 x 7 QY
(419 x 178)
DX 195 ADB
16.1 x 7.9 RD
(410 x 200)

3.22:1.0
3.55:1.0
4.0:1.0
4.63:1.0
5.6:1.0
48.8
(1,240)
59.0
(1,499)
62.9
(1,598)
67.7
(1,720)
71.5
(1,815)

(1) Approval required on all applications.
(2) Varies with brake/tire options.
(3) 15x4 RS/15x7 RS/16.5x6 Q Plus and ADB Brakes are registered trademark of ArvinMeritor, Inc.
(4) Load rating dependant on axle model.